Friday, March 8, 2013

Minimizing Construction Waste



Green Means
Minimizing Construction Waste

By Shannon Scott

            Good green home designs maximize use of materials and minimize construction waste.  Honing down on scraps means planning well during the design process, not when cutting the first sustainably harvested two-by-four.  Design a home that maximizes every inch of lumber, pipe, concrete, and wiring.  You’ll build green and save money.
Build Up
            To minimize foundation and roofing materials build a multi-level home rather than one large single story.  Building up is simply less expensive than building broad – you get more square feet for your foundation and roofing investment.  You’ll not only save materials, but you’ll reduce the home’s footprint - the amount of land the building covers.  By creating a smaller footprint a home disrupts less land and reduces its overall environmental impact.  So you’re protecting resources on several fronts.
Minimize Angles and Curves
            Many artful and interesting homes are rid of curves and complex angles.  Every time a corner is added, estimate an additional 3% in cost.  Five extra corners means 15% greater bottom line in materials and labor.  More angles, means more cutting of materials.  More cuts, more waste. 
            Think: Frank Lloyd Wright the deity of clean lines and simple geometric shapes.  A more contemporary designer that follows Wright’s influence, and some hail as the leading residential home designer in the U.S. today, is Sarah Susanka, author of The Not-So-Big House and other books on home design. Wright and Susanka both created inviting, artful, functional spaces without multitudes of complex angles, steep slopes, or rounded anything.  While their homes may realize higher costs per square foot due to first-class finish materials, such as expensive hard woods, their designs don’t waste much of anything anywhere.  Green builders don’t either.
Think Even Numbers
            Generally, think in terms of even numbers when designing.  Odd numbered lengths lend themselves to a bit more waste.  Consider standard dimensional lumber.  Typically, lumber is cut in lengths from 8 feet to 20 feet in 2 feet increments.  So when planning ceiling heights, think 8 ft., 10 ft., 12 ft. etc. depending upon your style and budget.  Don’t decide upon a ceiling that is 9 ft., you’ll be cutting and wasting nearly an entire foot off every framing member that goes up. 
Reuse and Recycle
            Reuse and recycle lumber and other materials when possible.  When or if you build concrete forms out of two-by-sixes, two-by-fours, and plywood take special care of them.   After stripping the forms from the poured foundations and/or slabs scrape off any obvious concrete that may have stuck to the lumber and reuse clean boards elsewhere in framing.  This reduces the total amount of lumber you’ll ultimately need to purchase. 
Estimate Accurately, Order Conservatively
            Order slightly less materials than you need.  As you near completion of a stage and can determine more exactly how many more boards, pipes, or whatever then order the exact number. 
            The exception to this is tile.  When tiling there is a lot of cutting, and often pallets or boxes contain some broken tiles.  The general rule of thumb is to order 10% more.  So when tilingan area that’s 20 feet by 20 feet or 400 square feet, order enough tile to cover 440 square feet.  You likely will have some, but not much, left over and you can always find a decorative use somewhere for excess tile.
Lumber Yard Returns
Should you be long on excess materials make sure the local lumber yard will take back and credit you for what you didn’t use.  Most reputable places will be fine with this since they want repeat business.
Hired Help
            Granted this column is more geared to do-it-yourselfers, but for those hiring carpenters or other construction labor, make sure they have waste reduction in mind.  Often, hired laborers will not take care to plan well, cut precisely, or consider your bottom line philosophies or dime.  Insist that anyone working on your project understands green building methods and materials.  Explain that you are minimizing waste, using select premium sustainable materials, and that anyone working for you must adhere to seeing and following your vision.  They don’t have to share a green mindset, but hired help needs to do the job according to your specifications.  It’s still common to come across a number of building and construction supply professionals that pooh-pooh green building practices.  These too will go the way of the dinosaur as local codes insist more and more on sustainability.
Extra Material
            Recycling any leftover materials will save you money, and avoid adding to already over burdened landfills. 
            One use for plain lumber, not chemically treated, is fire wood.  You might not have a wood stove, but someone near you likely does and would be happy to have the ends and pieces. 
            What might you build down the road?  Are you going to need stakes for gardening?  I still use leftover two-by lumber pieces that are 4 - 8 inches long for placing in the bottom of large planters so not as much dirt is needed to fill them.  Water drains better from the pots and repotting is much easier as hardened potting soil comes out much more easily. 
            When mixing smaller batches of concrete for exterior steps and concrete counter tops, I used any leftover “mud” to make stepping stones for the garden.  Simply, form the concrete into 2” thick patties of the desired shape and size.  They work great for keeping out of the mud when weeding, planting, or watering.
            A little planning and thought goes a long way.  Think green, sustainable, and conservative when designing, you’ll be glad you did.

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